P
PlycemCA
Steel-frame construction site with Plycem subfloor installation
UL R15140 Classified | ASTM C1186 Type A Grade I | 55+ Years Manufacturing Excellence

Plycem High Performance Non-Combustible Subfloor Panels

UL Classified Fiber Cement Structural Panels for 1-Hour and 2-Hour Fire-Rated Floor Assemblies | ASTM C1186-08 Type A Grade I Certified | Cost-Effective Alternative to USG Structo-Crete for Multifamily and Commercial Construction

UL R15140

Fire-Rated Assemblies

ASTM C1186-08

Type A, Grade I

ISO 8336:2018

Category A, Class 1, Level 1

ASTM E-84

Class A Fire Rating

ISO 9001:2015

Quality Management

ISO 14001:2015

Environmental Management

ISO 45001:2018

Safety Management

Product Overview: Plycem High Performance Subfloor System

Plycem High Performance Subfloor is a non-combustible fiber cement structural panel manufactured by The Plycem Company (part of Elementia Group, Mexico) specifically designed for use in fire-rated floor assemblies in Type I and Type II construction. The product is UL Classified under file number R15140 and meets ASTM C1186-08 Type A, Grade I specifications for fiber-reinforced cement board.

Primary Applications: Multi-story multifamily residential buildings (wood-frame over concrete podium), commercial structures requiring non-combustible flooring, hotels, office buildings, institutional facilities, and modular/prefab construction where fire-rated assemblies are mandated by building codes.

Stacked Plycem fiber cement subfloor panels in multiple thicknesses showing Safe, Durable, Fast Install, Clean, and Cost-Efficient product benefits

Key Product Features & Applications

Plycem High Performance Subfloor combines innovative engineering with practical installation benefits for modern construction projects.

Tongue-and-groove edge profile close-up showing secure mechanical joint between Plycem panels, and finished hardwood floor installed over Plycem subfloor
Plycem subfloor panels installed on steel framing in mezzanine floor construction, demonstrating flexible installation over metal and wood structures with superior load capacity

SAFE

Non-combustible, fire-rated

DURABLE

Long-lasting performance

FAST INSTALL

800-1000 SF/day

CLEAN

Dry installation process

COST-EFFICIENT

65-70% savings vs competitors

Key Technical Certifications

UL classification Number:R15140
UL Design Numbers:H502, U449, U487, H504, H511 (1-hour and 2-hour rated assemblies)
ASTM Standard Compliance:ASTM C1186-08 (Type A, Grade I)
ISO Standard Compliance:ISO 8336:2018 (Category A, Class 1, Level 1)
Surface Burning Characteristics:ASTM E-84 (Flame Spread: 0, Smoke Development: 0) - Class A Rating
Costa Rican Technical Regulation:RTCR 491:2017 compliant
Manufacturing Certifications:ISO 9001:2015 (Quality), ISO 14001:2015 (Environmental), ISO 45001:2018 (Safety)

Cost Savings Documentation: Plycem pricing: $79-88/panel CIF Long Beach (Cost, Insurance, and Freight — includes product, ocean freight, and insurance to Long Beach port). USG Structo-Crete retail pricing: $255-270/panel (source: New England Gypsum, Tamarack Materials, February 2026). Calculated savings: 65-70% material cost reduction. For a 10,000 SF floor (≈320 panels): Plycem ≈$26,880 vs Structo-Crete ≈$83,840 — save over $56,000 per floor.

Key Advantages

65-70% Cost Savings

vs. USG Structo-Crete. Material cost reduction of $56,000+ per 10,000 SF floor. Plycem: $79-88/panel (CIF) vs Structo-Crete: $255-270/panel.

In Stock, Long Beach CA

1,500+ panels ready for 0-3 day delivery. No 2-6 week lead times. Eliminate schedule risk and carrying costs.

1-Hour & 2-Hour Ratings

UL Classified for designs H502, H504, H511, U449, U487. For wood and steel joist floor/ceiling assemblies.

Comparative Analysis: Plycem vs. Competitive Non-Combustible Subfloor Options

This comparison evaluates Plycem against the primary market alternative (USG Structo-Crete) and traditional poured concrete systems based on performance, cost, and installation characteristics. View full comparison & pricing

CharacteristicPlycem SubfloorUSG Structo-CretePoured Gypsum Concrete
Material TypeFiber-reinforced Portland cement boardFiberglass-reinforced cementitious panelGypsum-based cementitious slurry
CombustibilityNon-combustible (ASTM E136)Non-combustible (ASTM E136)Non-combustible
Fire Rating Capability1-hour and 2-hour (per UL designs)1-, 1.5-, and 2-hour (per UL designs)Up to 3-hour (thickness dependent)
ASTM E-84 Flame Spread000 (inherently non-combustible)
ASTM E-84 Smoke Development000
Typical Cost per 4'x8' Panel$79-88 (CIF Long Beach)$255-270 (retail)$90-120 (material + labor equivalent)
Lead Time (West Coast)0-3 days (in stock Long Beach)2-6 weeks (regional availability varies)7-14 days (scheduling + cure time)
Weight (20mm / 3/4" equivalent)67.9 kg (149.6 lbs) per 4'x8' panel77.1 kg (170 lbs) per 4'x8' panel~136 kg (300 lbs) per 4'x8' area at 1.5" thick
Moisture ResistanceExcellent (ASTM C1186 Type A)Good (ASTM C1185 Type B)Moderate (requires curing protection)
Installation MethodMechanical fastening (screws)Mechanical fastening (screws/staples)Pumped and leveled
Installation SpeedFast (~800-1000 SF/day, 2-person crew)Moderate (~700-900 SF/day)Slow (pour + 48-72 hour cure)
Sound Transmission Class (STC)50-55 (in tested assemblies)52-58 (in tested assemblies)55-65 (mass-dependent)
Impact Insulation Class (IIC)50-55 (with underlayment)50-65 (with underlayment)60-70 (mass advantage)
*Structo-Crete® is a registered trademark of USG Corporation. Comparison based on publicly available technical data sheets as of December 2025. STC/IIC values are assembly-dependent.