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PlycemCA

Technical Guide

Plycem Subfloor Panel Thickness Selection Guide

Unlike USG Structo-Crete which is only available in 3/4" (19mm), Plycem offers four thickness options. This guide helps engineers and architects select the optimal thickness based on joist spacing, span requirements, load capacity, and budget.

Why Multiple Thickness Options Matter

Right-Size Spans

Match thickness to joist spacing — don't over-engineer

Optimize Dead Load

Lighter panels reduce structural requirements

Control Costs

Don't pay for thickness you don't need

Design Flexibility

Different areas can use different thicknesses

Thickness Comparison Table

Compare all four Plycem thickness options by specification, application, and price.

ThicknessJoist SpacingMax SpanWeight/PanelPrice/PanelRecommended Application
20mm(0.79")16" o.c.24"149.6 lbs$79-82Standard multifamily, hotel guest floors, typical commercial
22mm(0.87")16" or 24" o.c.32"164.5 lbs$82-85Longer spans, heavier floor finishes, 24" joist spacing
25mm(0.98")24" o.c.36"187.0 lbs$85-88Heavy commercial, institutional, maximum span applications
30mm(1.18")24" o.c.48"224.4 lbs$88-95Heavy loads, equipment rooms, special structural requirements

*Prices are CIF Long Beach (Cost, Insurance, and Freight). Actual costs may vary based on order volume and thickness availability.

Detailed Thickness Specifications

20mm

0.79"

Most Popular
Joist Spacing:16" o.c.
Max Span:24"
Weight per Panel:149.6 lbs
Weight per SF:4.68 lbs
Load Capacity:100 PSF live load
Price per Panel:$79-82
Price per SF:$2.47-2.56

Best for: Standard multifamily, hotel guest floors, typical commercial

22mm

0.87"

Joist Spacing:16" or 24" o.c.
Max Span:32"
Weight per Panel:164.5 lbs
Weight per SF:5.14 lbs
Load Capacity:125 PSF live load
Price per Panel:$82-85
Price per SF:$2.56-2.66

Best for: Longer spans, heavier floor finishes, 24" joist spacing

25mm

0.98"

Joist Spacing:24" o.c.
Max Span:36"
Weight per Panel:187.0 lbs
Weight per SF:5.84 lbs
Load Capacity:150 PSF live load
Price per Panel:$85-88
Price per SF:$2.66-2.75

Best for: Heavy commercial, institutional, maximum span applications

30mm

1.18"

Joist Spacing:24" o.c.
Max Span:48"
Weight per Panel:224.4 lbs
Weight per SF:7.01 lbs
Load Capacity:200 PSF live load
Price per Panel:$88-95
Price per SF:$2.75-2.97

Best for: Heavy loads, equipment rooms, special structural requirements

Quick Selection Guide

Use this decision matrix to quickly identify the right thickness for your project:

16\" o.c. joist spacing, typical residential/commercial loads

→ Choose 20mm (standard, lowest cost)

24\" o.c. joist spacing, or heavier floor finishes

→ Choose 22mm or 25mm

Heavy equipment areas, high-load corridors, storage

→ Choose 30mm

Budget optimization critical, 16\" joists

→ Choose 20mm — same structural rating as 3/4\" Structo-Crete at lower cost

Thickness Advantage vs. USG Structo-Crete

USG Structo-Crete is only available in 3/4" (19mm). This single-option approach forces engineers to either:

  • Over-design for 16\" o.c. applications (wasted cost)
  • Under-design for 24\" o.c. applications (potential issues)
  • Add additional structural support to compensate

Plycem's four thickness options allow precise matching to structural requirements — optimizing both performance and cost.

Need Help Selecting the Right Thickness?

Contact us for project-specific recommendations and pricing for all thickness options.

Contact Robertson Carrillo: (415) 532-3376 | robert@plycemca.com